The SW7000 horizontal four-point welders are robustly designed for long-term continual use with special features allowing multi-stack welding for both frame and sash. Multi-level fixturing with independent referencing assures strong, accurate welding on each level and more consistent cleaning of seams. Unique to the SW7000, this model has an automatic ejection system that reduces handling and increases efficiency of power. Heavy-duty mechanical design with fully enclosed ball screws for sizing assures highly accurate sizes for single and multi-stack configurations. It is one of the fastest and most compact systems available on the market today.
Automatic ejection system reduces handling and increases efficiency of power
Industrial PC & PLC provide total control and allow for downloading of batches from office system
Full computer control with HMI and download capacity (standard)
Horizontal loading with convenience mode
Four linear traveling heating and setting plates with intermediate stop positions for notched welding (slope sill)
Machine sizing via local keypad entry or optional full computer control for flexible operation
Long-term continual operation with minimal maintenance
Robust base and beams provides more stability, less deflection and eliminates flex, ensuring more consistent and higher quality welds at all levels of the fixtures.
Servo driven ball screw actuated weld heads provide quick, smooth and precision positioning, which ensures higher levels of production while providing a consistent and high-quality product.
Precision roller pinion on the secondary beam keeps head positions synchronized with zero backlash, providing a more consistent finished product.
Independent encoder on secondary beams guarantees precise positioning, which provides for a high-quality finished product.
Billet aluminum mounting plates add to the rigidness of the welder, leading to continued consistency of product.
Servo-driven setting and heating plate are programed to optimize welds and provide speed and accuracy, leading to quicker cycle times, which translates to higher levels of production.
Thermally isolated heater plates ensure precision heater plate temperature stability which provides a high-quality and consistent weld.
Blown fuse indicators for heater rods provide easy identification of a heater cartridge that needs replacing ensuring quick and easy maintenance, continual high-quality welds, and maximum uptime.
Multiple level fixtures mean less changing of fixtures for numerous product configurationsthere is no wasted time in changing fixtures resulting in higher throughput.
Rigid aluminum offload conveyors are designed for heavy loads, which provides durability and more uptime.
Independent variable frequency drives on offload conveyors ensure product is offloaded consistently. This is important especially when coupled with an automated conveying system leading to a robotic cleaner.
Adjustable feet for machine leveling provides level welding for a quality product and for ensuring alignment when coupled to an automated conveying system.
Large 21.5 touchscreen HMI means less scrolling, making it easier for operators to quickly identify information to maintain a high level of production.
Remote I/O reduces wiring which provides ease of maintenance.
Light curtains provide high levels of safety and ease of access when required.